Investigate avoidable fuel use
When high flue-gas oxygen is caused by excess combustion air, additional heat leaves through the stack. Trends help qualified teams spot the change and investigate it.
Continuous combustion monitoring
Catch combustion drift before it becomes an expensive surprise.
Boilers, furnaces, and burners can change long before the next scheduled service visit. D.B. Industrial Solutions continuously tracks oxygen and temperature so your team can spot unusual conditions, focus maintenance, and find opportunities to reduce fuel use.
Why it is worth measuring
Equipment can drift between scheduled service visits.
Continuous data shows how conditions change while the equipment is operating. That gives operations, maintenance, and finance teams a clearer basis for deciding where to investigate and whether corrective work made a measurable difference.
Spend service time where it matters
Instead of treating every unit or burner as an equal mystery, teams can use outliers and changing trends to prioritize inspections and arrive with better context.
Verify the work
Before-and-after oxygen and temperature records help show whether tuning or maintenance changed the operating condition, rather than relying on memory or a single reading.
Build a defensible business case
A limited deployment ties the decision to the facility’s own operating data, fuel costs, and documented results before more equipment is added.
Want to put the fuel opportunity into dollars?
Estimate a scenarioUse your operating hours, fuel cost, and current combustion readings to model an illustrative scenario.
Choose your application
Two systems, each built for its environment.
Industrial plants need burner-level comparisons and plant-system integration. Commercial buildings need compact monitoring that fits service and building-automation workflows.
01 / Industrial
Find the burner that changed.
Compare oxygen across individual burners. Give technicians live information at the furnace and send the same data to plant systems through Modbus TCP.
02 / Commercial
See what changed between visits.
Add continuous oxygen monitoring to commercial boilers, water heaters, rooftop units, furnaces, and heaters. Connect through BACnet, analog outputs, or Bluetooth.
From signal to decision
Give the person at the equipment a useful next step.
The Industrial Tuning Device and Commercial companion app put current measurements where technicians can compare conditions, investigate outliers, and check the result of their work.
- Bring recent operating history into the service call.
- Compare conditions before and after tuning or maintenance.
- Keep certified burner-management, combustion-control, and safety systems authoritative.
Commercial companion appDevice discovery, equipment status, and live oxygen trend response.
Recorded on iPadDevelopment interface shown. Final appearance and available functions may change.
Installed in active manufacturing
Field-deployed at a global aluminum manufacturer.
An Industrial system is installed at a production facility operated by a multibillion-dollar aluminum manufacturer with more than 20 manufacturing sites across 10 countries.
The deployment places the technology in the environment it was designed for: real production equipment, plant constraints, and the people responsible for keeping the operation running.
Also recognized by: Bobcat Seed Fund · Kurtz Business Impact Award · First place, Ohio University Student Expo
Build the case with your own equipment
Start where the cost or uncertainty is easiest to see.
Choose one boiler, furnace, or group of burners. We will help define the baseline, installation, integration requirements, and the result your team needs to measure.
Discuss your applicationOperating boundary
Equipment, fuel, firing rate, emissions requirements, manufacturer guidance, carbon monoxide level, flame stability, temperature conditions, and other safety factors all matter. Monitoring informs qualified decisions. It does not replace certified safety controls or professional judgment.